August 2010 eNews
MSC and Apex Join Forces to Introduce a
Revolutionary Metalworking Tool Dispensing Solution
MSC Industrial Supply and Apex Industrial
Technologies today announced that they have entered
into an agreement to expand MSC’s metalworking
point-of-use solutions.
MSC is filling a niche by adding the Access 180N
to an already impressive lineup of dispensing
solutions. The Access 180N is a specialized capacity
dispensing system designed to control production
metalworking items in the round cutting tool and
indexable cutting tool categories.
“Many MSC customers have expressed a desire to
manage vital production tooling in a decentralized
manufacturing cell environment,” said Tom Cox, MSC’s
Executive Vice President of Sales. “As such, we are
very excited to announce the arrival of a
revolutionary new dispensing system which is a
perfect alternative to full-size vending machines.”
The Access 180N can be mounted to a wall,
pedestal or bench. Apex Connect n’ Go Technology
means data flows seamlessly from the Access 180N to
the Edge C3iHub via the Internet. Since the Access
180N is MS Windows free, it eliminates many of the
support requirements of earlier generations of
automated dispensing systems.
Everything is taken care of from the C3iHub. It
allows customers to see detailed information sorted
and sub-totaled the way they want to view it from
their browser, anytime and anywhere. In addition,
when customers are leveraging multiple units in
multiple cells, they have the option to request
consolidated order processing, leading to a single
replenishment shipment the following day.
“Apex Industrial Technologies is thrilled with
the new agreement signed with MSC, North America’s
largest metalworking distribution organization,”
said Kent Savage, Apex Chief Executive Officer. “The
combination of Apex’s advanced dispensing design and
technology together with MSC’s strength and
expertise in delivering customized solutions to
metalworking customers makes this a natural
relationship. The Access 180N will bring automated
dispensing to areas never before considered feasible
due to lack of space or quantity of tool usage.”
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MSC Industrial Direct Co. Inc.
Apex Industrial Technologies LLC
Jet Edge Introduces ‘Idro line’ 5 Axis Water Jet
Cutting Machine
Water jet manufacturer Jet Edge, Inc., is pleased
to introduce the Idro line 5-axis precision water
jet cutting machine.
Capable of cutting virtually any material, the
Idro line is available in three sizes, 5.5’x6.5’
nominal (1700 mm x 2000 mm), 5.5’x13’ nominal (1700
mm x 4000 mm) and 6.5’x13’ nominal (2000 mm x 4000
mm). It features the innovative IKC 5 Axis water jet
cutting head, which is capable of making inclined
cuts and controlling kerf to ensure optimal part
quality. The IKC’s capabilities include 600º
rotation, a maximum angle of +/- 60º, and dynamic
precision from +/-0.2 to +/-0.5 mm/m, depending on
the tilt of head.
The Idro line’s high-precision ground rack and
pinion X and Y axes and ball-screw-driven 5.9” (150
mm) Z axis make it one of the most accurate waterjet
systems available. It maintains a cutting tolerance
+/- 0.004” (0,1 mm/m), and repeatability accuracy
tolerance of +/- 0.001” (0,025 mm) and supports a
contouring and rapid feed rate of 0-1575 ipm
(0-40000 mm/min.) Motion components are protected by
steel covers with labyrinth lip seals to ensure
lasting performance.
The Idro line is equipped with programmable contact height sensing and comes
standard with one 5 axis cutting head; a second 5 axis or 3 axis cutting head
can be added. Other standard features include a stainless steel tank, automatic
safety guards with clear windows on front and back, and a dredge conveyor for
abrasive removal. Its many options include a rotating axis for pipe cutting,
fire jet etching system, a drill and twin shuttles. Free software updates are
included for the life of the machine. The Idro line’s monolithic design
expedites installation and makes it easy to relocate if necessary. Its rigid
fixed upright bridge structure can be moved out of the way for forklift or crane
loading.
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Jet Edge
For Superior Productivity, Niigata’s New
HN1000-S Horizontal Machining Center Boasts The
Largest Work Envelope In Its Class
Niigata’s new HN1000-S Horizontal Machining
Center from SNK America, Inc. is uniquely capable of
swinging a part up to 2300mm (90.6”) in diameter and
1850mm (72.8”) in height. The HN1000-S rapid
traverse rate of 40m/min (1575ipm) allows for the
reduced in non-cutting time.
To ensure high levels of accuracy, the HN1000-S
includes a hybrid guideway system consisting of an
ultra heavy-duty roller guide system on the X- and
Z-axes and a hardened ground box way system on the
Y-axis.
Equipped with a multitude of features, the
HN1000-S outperforms traditional machining centers.
A rigid spindle snout reduces the need to extend the
quill to reach the part and provides a high radial
load capacity for heavy milling cuts. The HN1000-S
also features a center-mounted spindle that
eliminates the column twist of a side-mounted
spindle. For accuracy and rigidity superior to
table-feed machines, the column feeds of this HMC
have compound slides (stacked X- and Z-axes).
The mono-block casting spindle headstock of the
HN1000-S includes a gear-driven system that achieves
heavy milling capability for your most demanding
applications. The standard spindle achieves speeds
of 6000 rpm. For additional machining applications,
the machine can be equipped with a BAR/Quill style
spindle. Other optional spindles are available for
the HN1000-S.
The HN1000-S also includes true coolant thru the
spindle for improved cutting conditions, longer tool
life and superior chip removal capabilities.
For more information, visit SNK at IMTS in Booth
#S-8936, or contact SNK America,
Inc., 1800 Howard Street, Elk Grove Village, IL
60007, Phone: (847) 364-0801, Fax: (847) 364-4363,
E-mail: dbasten@snkamerica.com.
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SNK America, Inc.
Geometric to introduce CAMWorks® 2011 at IMTS
Geometric will preview CAMWorks®
2011,
the upcoming version of its solid-based CNC
programming solution, at Booth #3830 at the
International Manufacturing Technology Show (IMTS
2010),Chicago, IL from September 13-18, 2010.
CAMWorks 2011 provides significant new
capabilities, including improved knowledge-based
machining information, a new electrode design
solution for the mold and die industry, smarter tool
paths. In this version, the technologies that enable
automation of NC programming have also been
enhanced.
For example, Feature Recognition, which is used
to automatically identify areas to be machined, has
been upgraded to find more features, while
decreasing computation times by more than 50% over
previous CAMWorks versions. As part models become
increasingly complex, recognizing more features in
less time represents huge time savings for the NC
programmer. The proprietary Technology Database (TechDB™),
used to store and apply knowledge based machining
information has been enhanced to simplify the
process of creating best machining practices. The
improved interaction will result in greater use of
the knowledge-based machining capabilities of
CAMWorks and will reduce potential errors in
machining information.
A number of user interfaces have been modified,
making it easier to learn and use the software,
while at the same time minimize overlapping into the
graphics area. Similar changes as these will be
expanded in future versions.
For the mold and die industry, Geometric will
introduce ElectrodeWorks, an electrode design
solution that automates all aspects of extraction,
design, management, documentation, and manufacturing
of EDM electrodes. This new product will guide the
user through the electrode design and production
process. Electrodes are designed through a
comprehensive yet easy to use interface.
CAMWorks 2011 also introduces VoluMill®, ultra
high-performance toolpaths for 2 and 3 axis high
speed milling. With VoluMill toolpaths, programming
and cycle times have reduced to a great extent, and
cutting tool life has significantly increased, all
the while, placing less stress on the machine tool.
Cycle times have been observed to be reduced by up
to 80% and cutting tool life has seen increases up
to 500%. These benefits are made possible by
utilizing the full capabilities of modern milling
machines.
In this latest version, CAMWorks introduces more
intelligence into machining operations and toolpaths
so that changes to machining parameters minimize
regeneration time. This is increasingly valuable to
large 3-axis toolpaths. User ground turn inserts can
now be used to generate finishing toolpaths in
turning. This allows even greater flexibility in
generating more efficient toolpaths.
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CAMWorks
Innovative Toolholder Extension for Narrow
Spaces
SCHUNK introduced its new hydraulic expansion
extension TENDO-SVL. The extension transforms almost
every precision toolholder into a highly versatile
specialist for narrow spaces independent from the
spindle interface. The precise run-out, excellent
vibration dampening and the internal coolant supply
ensure outstanding machining results and a long tool
life. Due to the radial clamping actuation, tools
can even be changed in the machine. The maximum
torque of the hydraulically clamped extension
ensures that tools are held securely for all
drilling, reaming and finish milling operations.
Extensions are available in four sizes with a shank
diameter of 32mm or 20mm, a clamping diameter of
20mm or 12mm, and a length of 150mm (200mm also
available with 32mm shanks).
SCHUNK Inc
More Sliding Head Users to Benefit from New QS
System
Sandvik Coromant’s innovative QS™ holding system,
already available for users of Citizen and Star
automatic sliding head lathes, is now being
introduced for machine shops with Tornos, Tsugami
and Nexturn sliding head models. Released as part of
CoroPak 10.1 phase of product introductions, the QS
(Quick Start) system is a productive alternative to
conventional tool holders. With the QS system, tools
can be slid in and out quickly, automatically
locking into place on centerline, thus improving
repeatability and accuracy thanks to its highly
secure positioning in the tool post. It consists of
a system of stops, wedges and short toolholders that
replace conventional tool post hardware. The result
is reduced downtime through faster tool changes. The
following new QS components are available: QS wedges
for Nexturn SA20 and SA26 machines; QS wedges and
stops for Tsugami B0, BS, BU, BM, BN, BA and BW
models; and QS wedges and stops for Tornos Delta 12
and 20 machines. Toolholders are available to suit
CoroTurn 107, CoroCut 1, -2, -3, CoroCut XS and
CoroThread 266.
Sandvik Coromant
Centrifuge Recycling System Offers Unique
Cost-Savings/Improved Cleaning Features
A unique, self-cleaning centrifuge system that
automatically separates fine particulate from
water-based solutions in most metal parts deburring
equipment has been developed and is now available
from ALMCO, Inc. The revolutionary system, which can
be purchased with new equipment or retrofitted to
nearly any deburring machine in the field, solves
long-standing, costly recycling problems and
significantly improves cleaning performance,
according to company engineers. In addition, it
produces waste in the form of clay-type material
that is environmentally safe and has no special
removal or disposal restrictions. The centrifuge is
offered in single-stage and dual-stage models -- the
SSC-40 and the DSC-40, respectively. The former
handles most small vibratory finishing applications
with either plastic or ceramic media. The latter is
required for even higher efficiency cleaning,
leaving water almost in its original clear state.
The SSC model processes up to 40 gallons of incoming
liquid per hour. The filtered liquid can be sent
back to the machine for reuse, depending on the
application, or can be sent to drain. Residue
removed from the liquid is automatically discharged
to a container for disposal as solid waste. The
dual-stage DSC model, which incorporates two
centrifuge units, is a closed loop system with
liquid automatically passing from the first to the
second for further cleaning. It can handle waste
material from more than one deburring machine (or
machine tool), also processing up to 40 gallons of
incoming liquid per hour. Both ALMCO models are
equipped with PLC controls that result in fully
automatic cycles. Because of their automatic nature,
worker training and operation of the centrifuges is
minimal. Both models stand 39 inches wide and 76
inches high. The single-stage unit is 47 inches
long; the double-stage unit is 85 inches long.
ALMCO Inc
Seco Adds Combimaster® Heads to Square 6™ Milling Cutters
Seco Tools has added Combimaster® heads to its line of Square 6™ square shoulder milling cutters. Combimaster is a replaceable head milling cutter system with a wide range of shank types, lengths and interchangeable cutter heads to offer maximum flexibility over a wide range of application. All Combimaster heads and shanks come standard with through coolant capabilities. The heads are available in many inserts styles and sizes along with different cutter pitches.
The Square 6 is a reliable, cost-effective, first choice tool for a variety of general machining operations including face milling, contouring, plunging, slotting, and square shoulder milling. This flexibility allows users to carry less inventory and reduce tool changes to gain productivity.The Square 6 features trigon shaped inserts with six cutting edges, lowering the cost per edge and delivering parts for less cost.
For added productivity, there are four Duratomic grades available for Square 6 as well as three different insert geometries and three different pitches.The nickel-coated Square 6 cutter bodies provide longer tool life and come in a diameter range of 40 to 160mm (1.5 in. to 6.0 in.). Given the range of product choice, there is a Square 6 combination that will meet any machine size, strength or set up ridigity requirements.
With the Square 6, inserts are set to achieve a true 90 degree setting angle, creating clean 90 degree walls the first time and eliminating secondary operations.
For more information on the new Square 6 shoulder milling tool, visit
http://tiny.cc/jerxi
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Seco Tools